Revolutionizing Warehouse Efficiency with Silo² Vertical Lift Modules

By Martin Vassilev / 10 Jul, 2025

Revolutionizing Warehouse Efficiency with Silo² Vertical Lift Modules

silo warehouse byexpress ottawa

Unlocking the Full Potential of Vertical Space in Warehousing

Modern warehousing demands smarter solutions. The Silo² Vertical Lift Module (VLM) is leading the charge, helping operations maximize vertical storage without compromising on speed, accuracy, or safety. Unlike traditional shelving or mezzanine setups, VLMs like the Silo² capitalize on unused airspace—creating more room without expanding footprint.

What Makes the Silo² VLM Stand Out

Modular Scalability for Growing Warehouses

The Silo² is designed with modular vertical expansion in mind. Whether your warehouse ceilings are 12 feet or 40 feet high, the system scales accordingly. As your operation grows, the Silo² can be reconfigured or extended to match evolving needs without requiring a full overhaul.

Automated Storage and Retrieval Redefined

The heart of the system lies in its automation. Operators can retrieve items with a simple interface command. The internal elevator mechanism delivers trays directly to an ergonomic access point, minimizing worker fatigue and improving pick speed. This translates into up to 60% faster picking operations.

Smart Inventory Integration

The Silo² integrates seamlessly with WMS and ERP systems. Real-time syncing ensures inventory accuracy and traceability across SKUs. Inventory audits, restocking, and reordering become data-driven rather than guesswork-based, reducing shrinkage and overstocking costs.

Client Success Story: Automotive Distributor Optimization

A leading Canadian automotive parts distributor adopted the Silo² system to solve space constraints and inefficiencies in their primary warehouse. Before the implementation, parts were scattered across multiple aisles with inconsistent labeling. Workers often wasted time locating SKUs.

After deployment:

  • Inventory access time dropped by 68%
  • Floor space was reduced by 45% while increasing total storage volume
  • Pick accuracy rose to over 99.5% due to system-controlled slotting
  • Training time for new warehouse staff was cut in half

The result? A faster, leaner, more accurate fulfillment system that improved customer delivery time and internal operational efficiency.

Security and Compliance Built-In

Silo² VLMs offer controlled access panels, login-based tray retrieval, and integrated audit logs. For industries handling sensitive or high-value goods—such as pharmaceuticals, defense components, or electronics—this ensures strict compliance with ISO, FDA, or ITAR protocols.

Ergonomics and Worker Safety

The system eliminates the need for ladders, forklifts, or excessive bending. The operator window is ergonomically placed, and trays arrive at waist height. Optional features include anti-fatigue mats, LED indicators, and pick-to-light systems—enhancing both comfort and speed.

Environmental Benefits

With energy-efficient motors, reduced lighting needs, and a lower warehouse footprint, the Silo² contributes to sustainability goals. Less space means reduced heating/cooling costs, and fewer man-hours translate into a leaner carbon footprint.

Traditional Shelving vs. Silo² VLM

Traditional Shelving Silo² VLM
Takes up significant floor space Maximizes vertical space
Requires ladders and manual lifting Automated and ergonomic
Slower pick speed Faster picking and restocking
Limited inventory control Integrated with WMS/ERP
Difficult to scale Easily scalable and modular

FAQ Section: Silo² Vertical Lift Module

What is the Silo² Vertical Lift Module (VLM)?

The Silo² is an automated storage and retrieval system designed to maximize vertical warehouse space. It uses an internal elevator to retrieve trays stored in vertical columns, delivering them directly to an ergonomic access point.

How much space can the Silo² save in a warehouse?

On average, it can reduce required floor space by up to 45%, allowing businesses to store more in less square footage by leveraging vertical airspace.

Is the Silo² compatible with my WMS or ERP system?

Yes. The Silo² system integrates seamlessly with most modern Warehouse Management Systems (WMS) and Enterprise Resource Planning (ERP) platforms, enabling real-time inventory control.

Can it be expanded later as our operations grow?

Absolutely. The Silo² is modular and scalable, meaning you can add vertical or horizontal units as your storage needs increase—without a major overhaul.

Is it safe for workers to operate?

Yes. The system improves worker safety by eliminating the need for ladders or heavy lifting. It features ergonomic access points and optional add-ons like anti-fatigue mats, LED guidance, and secure login access.

Does Silo² help with inventory accuracy?

Yes. With built-in automation and tracking, companies have reported up to 99.5% pick accuracy, reducing errors and lost inventory significantly.


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Conclusion: The Smart Investment in Vertical Storage

Investing in a Silo² Vertical Lift Module is a strategic move toward leaner, safer, and more efficient warehousing. Whether you run an eCommerce distribution center or an industrial manufacturing facility, the scalability, automation, and inventory control features of Silo² offer a high ROI and future-ready flexibility.

Ready to Elevate Your Warehouse Operations?

FlexSpace 360 helps you assess, plan, and deploy Silo² systems tailored to your warehouse. Contact our team today and discover how vertical automation can completely transform your logistics efficiency.


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